Initially, this project started off quite basic but quickly evolved and progressed. It's fair to say that it was somewhat over-engineered, as the steel was primarily used to create a walkway and platform.
Nonetheless, the combination of box section steel and circular hollow posts, complete with several angled stubs, made this a challenging fabrication job. The team excelled, ensuring that the steelwork fit together effortlessly on-site, which contributed to the beautifully finished project. It's just a shame that the steel was then covered, never to be seen again. Since the underside of the platform remained exposed, all steel needed to be hot-dip galvanized. This always introduces a level of complexity because it's difficult to make any adjustments on-site. Reflecting on a project from last summer, we handled the supply and delivery of gigantic steel beams to support the rear of a large house in Bristol. The header beam, weighing a hefty 118 kg per meter, spanned 8 meters with a slight crank at one end, flanked by two large columns.
It quickly became apparent that handling these beams would exceed our capacity. Consequently, Pete collaborated with our local steel supplier, South West Steel Supplies, to source and deliver the beams from their partner, MJ Patch. We provided the measurements and drawings, and they delivered the fabricated steel beam. The installation required more than mere muscle. We organized specialist installation and lifting equipment and personnel from 'Steel Beam Lifter' to smoothly deliver the beam to the site and hoist it into position. Beams of this magnitude demand meticulous planning and attention. Utilizing specialist lifting equipment and personnel turned this task into a breeze. At Chilcott Metal Products, we recognize our expertise and limitations and will not hesitate to bring in the 'big boys' when it ensures a project’s safe, timely, and cost-effective completion. Just outside Bristol in the quaint area of Hewish, our team recently had the opportunity to enhance an agricultural sales business, Michael Burdge LTD, with a custom steel staircase. As they expanded their office space within a steel-framed agricultural building, the need for a staircase that blended industrial functionality with sleek, contemporary aesthetics was paramount.
At Chilcott Metal Products, we specialize in the design and installation of access-driven steel staircases. For this project, we utilized a robust folded durbar tread and platform system, paired with a flat plate stringer. To shift from an external appearance to one that seamlessly integrates into an interior setting, we added a powder coating finish. This not only enhanced the staircase's durability but also its visual appeal, aligning perfectly with the interior's modern vibe. The staircase was complemented by a minimalist balustrade, featuring a flat plate handrail, box section steel posts, and vertical solid bar spindles, which collectively underscored the clean, modern design. One of the main challenges we faced was the project’s tight timeline. It was crucial to complete the installation swiftly to allow other trades to proceed with the final decorative touches. Proudly, we managed to supply and install the staircase in approximately 5 weeks, demonstrating our commitment to efficiency and quality in steel staircase solutions. Take a look at 'our services' page to view other staircases we've supplied. Flashback to October when we actually saw the sun. We supplied and installed the steelwork for a large flat roof extension near the Clifton Suspension Bridge.
The rear wall, at 500mm thick, was supported by three beams back-to-back. It took two genies, a fair bit of sweat and muscle, and a moderate amount of shouting, but we got the job done. Once that goalpost frame was installed, the external steel went up fairly easily. When you're working with existing buildings and the potential unknowns they bring, it can be wise to break down the job into phases. Not all steel needs to be measured and delivered in one go. We always work alongside the builder or contractor to help create a manageable plan, even if it requires multiple drops. |
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